The list of references at the end of the book alone make this book a must have for anyone considering building an electric motorcycle. Its been a long time since I thought about this stuff so I have to refer to what ive already written but I found another comment I left that says I got it from mcmaster carr and the details were: "finished-Bore Sprocket with Hardened Teeth for #50 Chain, 5/8" Pitch, 15 Teeth, 1" Bore". Your recently viewed items and featured recommendations, Select the department you want to search in, Build Your Own Electric Motorcycle (TAB Green Guru Guides). To build your bike from the frame up, you first need to know the design you are looking to emulate. Using castings from your charcoal foundry (see Book 1 in the series: The Charcoal Foundry by David Gingery) and simple hand methods (no machine tools needed!) you can build a sturdy and accurate bed for a metal lathe. I discovered that the money was 25 times better spent on buying bigger batteries than by adding regen! find out more. On the low voltage system (12v) you have greater limitations on how long that wire can be run. This book is a complete guide to Italian motorcycle manufacturers, and an essential reference for anyone with an interest in these fascinating vehicles. Compound Wound: a combination of series and shunt wound. I had to repair the brakes. Using the excel document I was able to determine the effect of drag coefficient on driving range and power consumption. The LiveWire ® motorcycle is convenient to own because many of the routine maintenance items required of a motorcycle powered by an internal combustion engine are eliminated: there's no engine oil to change, and no spark plugs, air filter or primary drive to service. This enabled me to make a direct comparison between batteries using the ratio of capacity/weight (Ahr/lbs). So, when connected to a charged battery, it will want to draw power from the battery to turn the bike wheel. Complete and understandable guide to building your own BEV Motorcycle. 2- DIY eBike Scrap Metal Build. "Whether you are a seasoned pro or just entering the construction industry, this is the ultimate handbook for residential wood framing. CONS: periodic maintenance is required, speed/torque is moderately flat, brush friction increases at higher speeds reducing useful torque, poor heat dissipation due to internal rotor construction, higher rotor inertia which limits the dynamic characteristics, lower speed range due to mechanical limitations on the brushes. Shop New Inventory. Gives you alternative design ideas that leave room for you to mix or change the projects to suit your own evil agenda. Learn new skills and look cool - this book is for everyone with a desire to chop and create. Garage hackers unite! Design & Planning. This is an attempt to make a motor that will not run away under no load or if the field fails, yet is as efficient and powerful as a series wound motor. You can also go for mechanic’s gloves. At first it's difficult to select and size these parts because it seems like you don't have enough information to make any decisions. Carl also taught at SUNY Farmingdale, expanding the electric vehicle and fuel cell operations on campus. What started as an idea to produce our own simple, fun, affordable electric vehicle has evolved into a DIY project easily assembled by nearly anyone. However, the faster your charger allows to charge, the larger and heavier it will get, and you might have to put it in the garage if it gets too big. Then open the picture in Microsoft Office photo editor and highlight the square sections to get an estimate of pixel count of that area. If you’re not careful and run a low voltage wire too long you can give yourself a brown out. It's like statistics they can be manipulated to show whatever is wanted. Building your own custom motorcycle is a thrilling experience that you'll definitely enjoy. Also, when you DIY build a vehicle you end up with something that only you know how to work on. Voltage drop is only a function of wire length! hello!Hi! However, there is one thing that is rarely covered and it is even more important with an electric motorcycle. Here is a short video made from the few old clips that I had: Final note: I've put a lot of time into this project and my future work would greatly benefit from a new camera (clearly) so if you have enjoyed this Instructable then please take a second to vote for me in the Flex PV "MOVE IT CONTEST"! Maybe if I lived in Florida and had a smaller daily commute. You will have selected the correct bike from our discussion above. Speed varies wildly with load, and can run away under no-load conditions. My Point of View about the Process of Building a Brat Style Bike. The Switch defines a new class of auto — a lightweight, high-capacity, versatile electric vehicle (EV) that requires minimal resources to construct, assemble, and drive. To build your bike from the frame up, you first need to know the design you are looking to emulate. Redemption links and eBooks cannot be resold. Please try again. There is no benefit to fully discharging a battery before recharging! Choose a model and make it your own. Plus you can only get bigger batteries up to a limit. Building Your Own Electric Bike Battery FAQ How do I maximize the life of my battery? Make sure they don’t overheat during usage. If your selected gear ratio is too low then your motor will hit its maximum torque output capacity before you achieve its maximum possible power output. Keep the battery terminals covered and never work with the power switched on. Also, when you do start charging the battery, fill it all the way. Also, the controller and the motor must be able to withstand the current generated by the batteries. These parts are also known as the 'balance of system' and they included a manual disconnect switch, a main contactor, a cycle analyst (voltmeter/ammeter/odometer), a DC-DC converter, and all the little things like diodes & resistors. I was actually able to get the bike legally licensed & insured! But I have shared some insights and can be a guide for open discussions on the topic. There is a devoted section to motors and controllers in the excel document. Fast Electric Bike = expensive equation. Motorcycles. Engine Stand for 8 Liter Bentley Engine From 1928. Building your own motorcycle trike is not as hard as one might think. Reviewed in the United States on June 25, 2019. The motor won't have any resistance unless it is generating electricity, and it won't generate electricity if it isn't connected to a load. Urbet Nura EV 2021 01:59 - 9. planning fallacy, which makes projects take longer than expected. Free, endless electricity from sun and wind. Call our Design Lead, Andy Trainor, on 07842217020. He sold me the batteries at the prices reserved for b2b transactions because he liked my project. Most electric bicycle batteries fall into the 24V to 48V range, usually in 12V increments. The book covers electric motorcycles currently on themarket and explains how to convert an existing vehicle. All you need is a bike in good working order, a conversion kit, and a battery. The problem is i have 520 sprockets and i can't find a 520 front 13tooth sprocket set up to fit the shaft of the motor . Batteries have a maximum recharge rate (~25% of total 'C/20' capacity, that's the normal rated capacity in Ah). I never want to be either which is why I am so attentive. Everything is heavy and mounting it inside tight spaces is a good way to smash fingers. (4) 80 Amp-hr AGM Lead Acid Batteries (Werker Brand), PMDC Brushed Electric Motor ME1004 (10.75 hp continuous), Alltrax Controller AXE4855 (250 amp continuous. All vehicles consumer more power with higher speeds due to wind resistance, so the range of your electric vehicle varies with your cruising speed. Reply 6 years ago Voltage: Higher voltage systems are better, but they cost more. By ordering "How to Build a 50MPH Electric Bike" today the fuel sitting in your cars gas tank right now may be the last gasoline you ever buy. You can look online on sites like eBay for donor bikes that suit your needs. There is one thing that all motorcycle conversions have in common: These projects take a LOT of time & labor. Photo by Sam Euston. It is designed to fit within a specific gap in the rear suspension forks and is made for one size of tire. Go ahead and cut out the underside of the gas tank and clean off the rest of the bike. Do it to show you care about the environment. I am too excited and eager to do either one:-). The only thing I can say for certain to the environmentally concerned among you is to use renewable energy, when possible, to power your EV. With this first book in a series of five, Belker introduces his dream of an electric motorcycle with drawings, renderings and 3D models. Written by an electric vehicle expert, Build Your Own Electric Motorcycle provides current data on all required materials, components, and specifications. The Surron is taking the USA by storm. Reviewed in the United States on April 18, 2015. If you are going for sporty, for example, you should look for a lightweight aluminum frame. Duration: 2 hours 37 minutes. This is not to suggest that adding regen is always a bad deal. The original designers picked that specific drive shaft position as the best place to avoid this problem. Motorcycle news, reviews and amazing deals delivered to your inbox. Availability: Worldwide. Most of the connections on your bike frame should be welded, but the few bolted connections that there are should be guaranteed secure. Fantastic informative book. To my delight my graph matched the shape of Tesla's own range vs speed graph to the dot. The armature rotates with the drive shaft and the stator 'stays' put. Energica EGO. Choppers are hot again. All you need to decide is what style you want and this book will guide you through the building sequences. Before you do anything at all you should read about other people's EV conversions while thinking about your goals for the project. Step 3. Of course, you might have many questions regarding the wires, cables and even about arranging the parts, and you will need a lot of patience, but you can always take help from people who have an idea about this. It is good to choose a charger that can be mounted on-board. Every motorcycle building expert agrees that the order you should follow while putting a bike together is as described below: Shook up because I have not seen or heard him/her approaching. Most motorcycles are sold with a garbage stator and rewinding it with more turns and heavier . There isn't a good intermediate choice between the really expensive, higher performing, more finicky, lithium based batteries and the tried & true lead acid batteries. Explains how to convert any gas- or diesel-powered vehicle to one that runs on electric power, including information on ownership advantages, basic EV operation, subsystems, components, project vehicles and conversion kits. Original. Where did you get it? The battery is 10 S4P 36A 11.6A The new 2021 Indian Motorcycle lineup builds on our reputation for performance and innovation. Specializing in renewable energy sources, experienced builder James Biggar made constructing an electric bike look like a stroll in the park. In practice a lock washer is unable to gain any purchase and does not actually prevent rotation. (The Frustrating Part), 5. Highly moddable and configurable. Electric Motorcycles 2019: A Guide to the Best Electric Motorcycles and Scooters, DIY Lithium Batteries: How to Build Your Own Battery Packs, Build Your Own Electric Vehicle, Third Edition, The Electric Vehicle Conversion Handbook HP1568, The Build: How the Masters Design Custom Motorcycles, DIY Solar Power: How To Power Everything From The Sun, A Practical Guide to Electric Bikes (Discovering Electric Bikes), Electric Motors and Drives: Fundamentals, Types and Applications. After reading your lovely article, I decided TO try to build my electric bicycle battery. Electric vehicles are better than gas from an efficiency standpoint at the vehicle level and arguably also at the well-to-wheel energy efficiency level. However, the center of gravity of the bike was definitely higher off the ground than before, resulting in a harder to handle vehicle. As I said, mine cost $3,200. To order "How to Build a 50MPH Electric Bike" via a secure clickbank server for only $47 plus the two free bonuses, click here now. A utility-commuter electric motorcycle . My motorcyle didn't have a windshield so I had to mount my own. From there I varied the number of driven teeth until I found the peak output. MotoE Performance Configuration. Arc Vector 04:11 - 7. I answer: How much you got? Do it for science. Shop Pre-Owned Inventory. Solar Power for Beginners: How to Design and Install the Best Solar Power System fo... Spanish Short Stories for Beginners and Intermediate Learners: Engaging Short Stori... Korean Short Stories for Beginners and Intermediate Learners: Engaging Short Storie... German Short Stories for Beginners and Intermediate Learners: Engaging Short Storie... 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